TECHNOLOGY & DELIVERY
Proven technologies, integrated for each ore body
No two iron ore feedstocks behave in exactly the same way. FeCycle is technology-agnostic and flowsheet-led: we select and integrate the right proven equipment, engineering and operating capability for the material and target product.
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Our technical principles
Test before design. Representative sampling, mineralogy and metallurgical testwork establish what can be recovered and at what quality.
Site-specific flowsheets. Equipment is selected around liberation, contaminants, particle size, water balance, energy use and target product specifications.
Proven equipment. FeCycle prioritises commercially deployed processing technologies and experienced delivery partners.
Modular deployment. Standardised modules shorten fabrication and installation while allowing staged capacity and future relocation where appropriate.
Performance validation. Pilot work, factory trials, commissioning tests and product qualification reduce scale-up and market risk.
Operate for reliability. Plant design, spares, maintenance, automation, training and HSE systems are developed for continuous industrial operations.
Processing toolkit
Depending on the feedstock and target product, a FeCycle flowsheet may combine:
Crushing, screening and size classification.
Scrubbing, washing and desliming.
Gravity separation and spirals.
Low- and high-intensity magnetic separation.
Dense-media separation and front-end ore sorting.
Grinding where liberation requires it.
Thickening, dewatering, filtration and process-water recovery.
Tailings re-mining, materials handling, dry stacking or other site-appropriate waste solutions.
Agglomeration or product enhancement where technically and commercially justified.
The final flowsheet is determined by evidence. FeCycle does not promise a particular grade, recovery, yield or process route before appropriate testwork.
End-to-end delivery
Testwork and flowsheet
Resource and material review, independent laboratory work, bulk sampling, mineralogy, metallurgical testing, pilot programmes and target product specification.
Engineering and project delivery
Concept design, FEL studies, detailed engineering, EPC/M, civils, equipment procurement, factory testing, logistics, installation and commissioning.
Operations and optimisation
Plant operations, maintenance, training, automation, HSE systems, spares, recovery optimisation, product quality control and continuous improvement.
Product and market
Product qualification, blending strategy, logistics, marketing, offtake, price-risk management and long-term customer relationships.
How the platform reduces risk
Technical risk. Independent testwork and pilot validation before final plant design.
Delivery risk. Repeatable modules, specialist EPC/M and disciplined stage gates.
Operating risk. Experienced plant operators, maintenance systems and process control.
Product risk. Defined specifications, product testing and early offtake engagement.
Environmental risk. Integrated water, waste, tailings and remediation planning.
Commercial risk. Flexible structures, partner alignment and project-specific funding.
